Disposable Products Making Machine
Good Machinery is a collection of machinery manufacturing, research and development, sales in one of the enterprises. We have a strong design and development team of 2-5 people with high salaries, which can meet the products you have in mind. We also have a modern standard factory of about 4000 square meters, with a total of 10-20 workers. "Customer satisfaction" is always our management philosophy. We believe in honest, serious, enterprising, continuous improvement and innovation of the business philosophy.
Our Factory
Ruian Good Machinery Co.,Ltd. Good Machinery is a collection of machinery manufacturing, research and development, sales in one of the enterprises. We have a strong design and development team of 2-5 people with high salaries, which can meet the products you have in mind. We also have a modern standard factory of about 4000 square meters, with a total of 10-20 workers.
Our Certificate
Our products include food packaging machines, disposable personal care products molding machines, etc. We organize production in strict accordance with ISO9001:2002 quality management system, and the machine has obtained CE certification.
Complete Process System
Advanced equipment, exquisite manufacturing technology and perfect testing system ensure the quality and precision of products. The production equipment is complete, the quality is stable, the performance is reliable, the after-sales service is good. Our products are becoming more and more popular in the international market.
One-Stop Technical Service
Good Machinery together with global partners, can provide you with the latest technology and expertise in the validation and production of machine projects. The mechanical and electrical engineers of good machinery can customize the design according to the requirements of the user and manufacture in accordance with European standards. HM's dynamic team of professionals can provide you with effective one-stop technical services from sample production to testing.
The fully automatic N95 mask machine includes a complete set of assembly line equipment such as mask molding, mask crimping, mask cutting, ear band welding, upper nose strip, printing, breathing valve welding, etc., in which mask molding and mask mask production use fully automated ultrasonic equipment , The pressing and cutting of masks can be completed by one machine, which greatly improves the production efficiency of N95 masks.
Advantages of N95 Mask Machine
Increase in Productivity or Throughput
- Automatic face mask making machine works at a higher speed thus increasing the productivity of the surgical masks.
- You will produce more face masks within a particular range of time using an automatic face mask making machine.
Improvement in Quality
You will also produce very high-quality types of face masks as the automatic face mask making machine has higher quality predictability.
Improved Robustness
- You will also improve the robustness or consistency of the face mask making process using the machine.
- Apart from that, you will also increase or improve the consistency of the face masks you are making.
Reduction in Expenses
- You will reduce the amount of money that you will spend in the production process by hiring less labor resources.
- The automatic surgical mask making machine performs most of its functions automatically without the help of human labor.
- Due to consistency and high level of accuracy, there is very little wastage of raw materials thus reducing production cost.
Improved Safety
- Since the machine does not require a lot of human labor assistance, there will be less danger of harming many people.
- Apart from that, the machine has automatic sensors that will shut it down in the face of danger or malfunctions.
Increased Efficiency
- Automatic surgical mask making machine increases the efficiency of making surgical masks.
- It works with high level of accuracy in determining weight and size with very high levels of accuracy beyond human capabilities.
How to Choose the Best Face Mask Making Machine
Functioning:
The way the machine works is an important consideration. The best kind of machine is one that runs on its own. For example, you could want to acquire a machine that you won't have to keep an eye on every step of the way. You might also think about integrating the machine's many components.
Production quantity:
You should also consider how much output the machine can produce in a single day. When considering these criteria to choose the ideal machine, it is important to consider the demand for the product as well as the size on which you are working. During the coronavirus pandemic, for example, a machine that can create hundreds of face masks each day is the ideal option. This is because it would allow you to meet the product's demand in the lowest amount of time.
Price:
The machine's cost is always an issue to consider. However, the cost of the machine is influenced by a number of factors. For example, the machine's quality, the materials from which it is made, the brand, and its operation. Always evaluate the following elements first, as well as the machine's durability, while deciding on the best price.
Maintenance:
The importance of maintenance cannot be overstated. It's a good idea to invest in an easy-to-maintain face mask making machine. Maintenance costs and who can undertake maintenance procedures are also factors to consider. Consider investing in a face mask-making machine that you can maintain yourself rather than hiring a third party to perform the job. The frequency with which you must perform maintenance procedures on your machine is also something to consider. However, the amount of work you put the machine through has a big impact on this.
The amount of energy consumed:
Electricity is used to power this equipment, as well as others on the market. The cost of production is influenced by the quantity of electricity-consuming machinery. Consider a machine that uses the least amount of energy and emits the fewest pollutants.
Major features of face mask machine:
Different varieties of top automated face mask making machines are available on the market. It is completely automated equipment that creates vast quantities of three layers of blank masks. It has a 120-piece-per-minute production rate. The machine's major features are as follows:
Material feeding and folding composition structure: It requires manual loading of raw material. It provides fully automatic feeding and folding, multi-layer ultrasonic welding, and automatic cutting.
Feeding sheet-mask structure: The machine adopts mold feeding and does not use any flip mechanism. The machine ensures stable delivery with high efficiency.
Outer ear band welding structure: Attached with servo -step feeding material, automatic feeding with ear bands; ultrasonic automatic welding system, automatic thermal pressing, and automatic collection.
Hang the non-woven raw materials on the mask sheeter rack of the surgical mask making machine, and the surgical mask-making machine will produce it automatically after debugging. The mask body will come out, and then the mask body will be transferred to the ear band machine for spot belting. After production, it is sterilized by ethylene oxide and left for 7 days to volatilize. The specific process is as follows:
1) Combine three layers of non-woven fabric
Three different non-woven fabrics were placed on the fixed support on the surgical mask making machine and neatly stacked together by the laminator above. There is a trumpet-shaped feeding port here, and a string of wires is continuously passed through the trumpet to the laminating machine.
2) Stitch the metal wire fixed by the nose clip into the laminated three-layer non-woven fabric
From the suggestions for wearing masks correctly, we can know that the nose clip must be pinched to the bridge of the nose when wearing so that wearing the mask will be firm. Otherwise, without this structure, my nose leak is more serious, the seal is not tight, and the protective effect is affected .
3) Mask body unit forming
Next, in order to create a crease and better processing in subsequent processes, it needs to be flattened by a roller machine and then cut to a single mask unit.
After getting a single mask body with a reinforced edge.
4) Fix the hanging ear rope to the four corners of the mask with the thermoforming device
Because the process of wearing a mask, the hanging ear rope is in a relatively tight state for a long time. In order to strengthen the binding strength of the rope and the mask body, it is necessary to use adhesives at the four corners of the mask. During the pressing process, it is mechanically transported. Hang the ear rope, and fix the ear rope to the mask with an adhesive under the heat pressing device.
5) Earloop folding
Surgical mask-making machine automation generally refers to the automation of face mask production, if you want to save further labor you also need to connect a mask packaging machine and achieve full automation, and the key here is the folding of the earloop. Advanced mask-making machine manufacturers will integrate mask production and mask packaging to greatly improve the efficiency of the mask production line.
6) Disinfection
During the entire production process of the mask, not only the processing contact of the mask making machine but also the contact of many artificial links, the mask will inevitably be contaminated by bacteria. If it is an ordinary mask, it does not need to be sterilized, but the medical treatment requires the manufacturer to use a ring. Oxygen ethane (EO) sterilizer is disinfected. The mask was placed in an environment of 400 mg / L of ethylene oxide, and alkylation was applied to the hydroxyl group to make the microbial macromolecules inactive to achieve the purpose of sterilization.
What Are the Parts of Automatic Mask Making Machine
Automatic mask making machine consists of different parts that coordinate and work together in making the surgical masks.
Here are the main parts of the surgical mask making machine.
Feeding System
This is the part that will automatically feed the surgical mask making machine with the raw materials.
It is capable of determining the right quantities and sizes that it should feed into the machine.
Electrical System
This is the main unit that will provide the surgical mask making machine with enough power to operate the machine.
It has fuses and switches that will control the amount of power flowing through the machine.
Moulding System
This system consists of different types of parts that are responsible for cutting and shaping of the surgical masks.
It is capable of determining the right size of the surgical mask that you need according to the programming details.
Welding and Stitching System
This is the part of the machine that is responsible for piecing all the parts of the mask together.
It can either stitch the parts of the mask together using different stitching techniques.
Apart from that, you can depend on it to weld the ear loops of the surgical masks together.
Transport System
You will depend on the transport system consisting of guard rails and conveyor systems to move the material through various stations.
It will also move the final products all the way to the discharge port.
Printing System
The machine has the capability of printing the surgical masks with different forms of information.
It depends on the printing system to mark the surgical masks with verified information.
Inspection System
As soon as the manufacturing process is complete, the machine has to inspect the quality of the surgical masks.
It depends on the inspection unit to check the quality of surgical masks according to the production specifications.
Apart from that, it will also sort them out into various shapes and sizes before going through the discharge unit.
Discharge Unit
You will receive the final surgical mask from the surgical mask making machine through the discharge unit.
This is the part of the machine that will release the final product for further processing such as packaging.
Automatic Outer Ear Loop Medical Mask making machine is included 1 blank mask machine + 1 ear loop welding machine is a fully automatic machine that can realize a series of process including material feeding,nose clip welding,blank mask welding/folding/cutting,ear loop welding until a completely mask is finished,so as to greatly reduce the chance of human touching the products and save the labor cost.
How are Outer Ear Loop Mask Machine
1. Preparation Stage
First, you have to make sure that all the materials that you need are in place.
This includes preparing the machine as well as the fabric that you will use to make the surgical mask.
Preparation includes making sure that all the machine parameters are in proper working condition.
You will also oil and grease the machine well as well as programming it from the control panel.
Key in all the technical aspects of the machine after loading the products hopper with the raw materials.
As soon as you have everything in place, you will begin the production process by pressing start.
2. Unwinding the Surgical Mask Material
At this point, the machine will unwind the roll of surgical mask material (non-woven fabric).
After that, it will cut it according to the right dimensions that you will specify during programming stage.
3. Layering the Fabric
After getting the dimensions right, the machine will take one piece of the fabric and place it on top of the other.
Usually, you will program the machine to layer 3 layers of fabric on top of each other.
You can adjust the number of layers that you will place according to the specifications of the customer.
4. Welding the Mask
At this stage, you will piece all the parts of the mask together.
You can do this through stitching of the pieces together using different techniques or welding.
Stitching of the pieces is the most appropriate method for attaching the three layers of non-woven fabric.
Welding will come in handy when you are attaching the non-woven fabric to the elastic adjustable loop.
You must ensure that the machine stitches the layers accordingly on the four sides of the fabric.
It can achieve full stitching around the masks by turning the masks four times at an angle of 90 degrees.
5. Quality Inspection
The machine will inspect the surgical masks to detect the presence of any faults on the masks.
It will sort out the masks without defaults into various categories before sending them for packaging.
What Are the Most Common Problems in the Operation of the Mask Machine
Process misunderstanding of welding workpiece;
The welding line of the mask machine should be a point or a line and the distance of the transmission should be consistent with the ultrasonic welding method. Some people think that only plastic materials can be welded regardless of the joint surface, which is a mistake. When the instantaneous energy occurs, the larger the joint area, the more severe the energy is loosened, the worse the welding effect, and it even cannot be welded. Ultrasonic waves propagate longitudinally, the energy loss is proportional to the distance, the long distance should be controlled within 7.5 cm. The welding line should be controlled between 0.3-0.8mm for the best condition. The wall thickness of the workpiece should not be less than 2mm, otherwise it cannot be welded well, especially for products that require water and air tightness.
Misunderstanding of workpiece material;
The ultrasonic welding machine of the face mask machine has requirements for the material of the welded workpiece. Not all materials can be welded. Some people think that any material can be welded. it is a serious misunderstanding. Some materials can be welded excellently, some can be welded basically, and some are not. The melting point of the same material is the same, and it can be welded in principle.
Misunderstanding of ultrasonic output power；
The ultrasonic output power is the same as the diameter and thickness of the piezoelectric ceramic sheet, the material, the planning process resolution, the transducer is finalized, and the power is finalized. Measuring the output energy is a messy process.
Daily Cleaning:
Start each day with a thorough cleaning of the machine. Remove any dust, debris, or leftover materials from the feeding mechanism, cutting blades, conveyor belts, and other components.
Use a soft brush, cloth, or compressed air to clean hard-to-reach areas.
Inspecting Components:
Regularly inspect all machine components for signs of wear and tear. Pay close attention to the cutting blades, rollers, belts, and bearings.
Look for any loose or damaged parts that may need tightening, adjustment, or replacement.
Lubrication:
Lubricate moving parts according to the manufacturer's recommendations. Apply appropriate lubricants to ensure smooth operation and reduce friction.
Check lubrication levels regularly and top up as necessary.
Belt Tension:
Check the tension of belts and chains regularly to ensure proper alignment and functioning.
Adjust the tension if needed to prevent slippage or excessive wear.
Alignment:
Verify the alignment of rollers, guides, and other components. Misaligned parts can lead to uneven cutting or feeding, affecting the quality of the masks.
Make adjustments as necessary to ensure proper alignment.
Electrical Components:
Inspect electrical connections, switches, and sensors for signs of damage or wear.
Tighten loose connections and replace damaged components to prevent electrical issues.
Safety Features:
Check safety features such as emergency stop buttons and sensors to ensure they are functioning correctly.
Test the emergency stop mechanism periodically to ensure it stops the machine immediately in case of an emergency.
Testing:
After performing maintenance tasks, conduct test runs to ensure that the machine operates smoothly and produces masks of the desired quality.
Monitor for any unusual noises, vibrations, or malfunctions during testing and address them promptly.
FAQ
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