Good Machinery is a collection of machinery manufacturing, research and development, sales in one of the enterprises. We have a strong design and development team of 2-5 people with high salaries, which can meet the products you have in mind. We also have a modern standard factory of about 4000 square meters, with a total of 10-20 workers. "Customer satisfaction" is always our management philosophy.
We believe in honest, serious, enterprising, continuous improvement and innovation of the business philosophy.
Our Factory
Ruian Good Machinery Co.,Ltd. Good Machinery is a collection of machinery manufacturing, research and development, sales in one of the enterprises. We have a strong design and development team of 2-5 people with high salaries, which can meet the products you have in mind. We also have a modern standard factory of about 4000 square meters, with a total of 10-20 workers.
Our Certificate
Our products include food packaging machines, disposable personal care products molding machines, etc. We organize production in strict accordance with ISO9001:2002 quality management system, and the machine has obtained CE certification.
Complete Process System
Advanced equipment, exquisite manufacturing technology and perfect testing system ensure the quality and precision of products. The production equipment is complete, the quality is stable, the performance is reliable, the after-sales service is good. Our products are becoming more and more popular in the international market.
One-Stop Technical Service
Good Machinery together with global partners, can provide you with the latest technology and expertise in the validation and production of machine projects. The mechanical and electrical engineers of good machinery can customize the design according to the requirements of the user and manufacture in accordance with European standards. HM's dynamic team of professionals can provide you with effective one-stop technical services from sample production to testing.
Automatic 8 Channel Electronic Counting Machine
This 8 Channel Counting Machine can be applied for counting capsules, soft gels, tablets, chewing gum, round pills, and other solid materials without the need for tooling when changing objects. Its part in contact with material is made of superior 304 stainless steel, which totally meets the GMP requirement.
Semi-auto Capsule Filling Machine
These capsule filling machine semi automatic and working panel are made of stainless steel,which conforms to sanitary requirements of pharmacy. It is also suitable for filling powder of granular medicines and health products into capsule.
Used for column desiccant automatic filling, counting and placing into bottles of various materials such as round, oblate, square, flat square bottles, the number of desiccant per bottle can be set.
Double Feeders Semi-auto Capsule Filling Machine
DTJ-W semi-auto capsule filling machine, which can operate more efficiently and smoothly.
High Speed Two-Color Directional Capsule Printer
Drug inspection machine is a new product developed by our company by digesting and absorbing foreign advanced technologies and combining with the needs of China's pharmaceutical industry. It can carry out quality inspection on hard capsules, Soft Capsules, coated tablets and tablets (pills).
Model: NJP-1200
Machine weight: 800kg
Overall size: 930×790×1930mm
Motor power: 4.9kw
NJP-600 Automatic Capsule Filling Machine
Model: NJP-600
Machine weight: 800kg
Overall size: 930×790×1930mm
Motor power: 4.9kw
The rotate tablet press machine is a single-pressure automatic rotating, continuous pressing machine, pressing raw materials into various tablets. It is mainly used for tablet production in pharmaceutical industry, and is also applicable to chemical industry, food, electronics and other industrial sectors.
The under rotary screen machine is developed to remove the electrostatic dust adsorbed by the tablet pressed out by the tablet press. Its design is matched with the tablet press, can be applied to any type of tablet press, and can be used as a variety of special-shaped tablet output equipment.
Semi-automatic capsule filling machines offer a balance between manual and fully automatic systems. These machines automate certain aspects of the filling process, such as capsule alignment and powder filling, while still requiring some manual intervention. Operators load empty capsules into the machine, which then fills them with the desired substance using mechanical or vacuum-assisted methods. Semi-automatic machines are ideal for small to medium-scale production batches, offering improved efficiency and accuracy compared to manual systems.
Advantages of Semi-auto Capsule Filling Machine
Advanced auger systems:
One of the notable trends in semi-auto capsule filling machines is the incorporation of advanced auger systems. Auger-based machines utilize a rotating screw mechanism to fill capsules with precision. The latest models come with improved augers, featuring enhanced accuracy and reduced wastage. These machines effectively handle a wide range of powders, including cohesive, non-free-flowing substances, ensuring consistent and reliable dosage.
Intelligent control systems:
With the advent of industry 4.0, semi-auto capsule filling machines have witnessed the integration of intelligent control systems. These systems employ artificial intelligence and machine learning algorithms to optimize operations and enhance productivity. The machines can now analyze data in real-time, detect any anomalies, and suggest adjustments to prevent errors or malfunctions. Intelligent control systems also facilitate predictive maintenance, minimizing unplanned downtime and extending the lifespan of the machines.
Modular design for flexibility:
Flexibility in manufacturing is crucial, especially when producing different types of capsules or adjusting to varying market demands. To address this, semi-auto capsule filling machines have increasingly adopted a modular design. This trend allows manufacturers to customize their machines according to specific requirements, such as accommodating different capsule sizes, filling speeds, and dosing variations. The modular approach ensures versatility, enabling seamless switching between different production runs, ultimately reducing downtime and maximizing productivity.
Advanced quality control mechanisms:
Ensuring the quality of filled capsules is of paramount importance in the pharmaceutical industry. Semi-auto capsule filling machines now incorporate advanced quality control mechanisms to guarantee precise dosages and prevent contamination. These mechanisms include high-resolution imaging systems that inspect capsules for any defects, such as cracks or leaks. Additionally, weight control sensors help maintain accuracy by constantly tracking the filling process and triggering alerts if any deviations occur.
Enhanced safety features:
Safety remains a significant concern in pharmaceutical manufacturing. To address this, semi-auto capsule filling machines have adopted enhanced safety features. For instance, machines now feature improved semi-auto stop mechanisms, which activate when abnormalities are detected during the filling process. This prevents potential hazards or risks to both the machine and operators. Moreover, ergonomic designs have been implemented to minimize operator fatigue and reduce the chances of repetitive strain injuries.
A semi-automatic capsule filler can also be defined as a hybrid capsule filling machine which is a combination of both manual and automatic capsule filling machines.
The semi-automatic capsule-filling machine is less dependent on the operator. It is designed in such a way that it can fill and rearrange the capsule caps on its own as per the set computer programming, provided the machine meets the strict hygiene requirements of the pharmaceutical industry. Moreover, it can be adjusted for manual operations to produce limited quantities of capsules as and when required. The strong construction and robust design of the semi-automatic capsule filling machine make it a highly durable and low-maintenance machine equipment for the pharmaceutical industry.
Using proven non-corrosive elements and stainless steel for the construction of essential minor components eliminates contamination and helps to quickly clean the parts after use. This process makes the capsule filler machine available for reuse to fill up the capsules with granular and powder ingredients as the requirement of the pharmaceutical industry.
Important Parts of A Semi-Automatic Capsule Filling Machine
Even though the semi-auto capsule filler is a manual-automatic hybrid, it comes in a complex structure. Now let's take a look at their most important parts, which can help understand how a semi auto capsule filler works.
Powder Hopper
The powder hopper is used to store fill materials. It's designed with an inlet on the side, allowing the operator to refill powders easily. Plus, it features an auger powder feeder. The auger system can keep the fill materials inside the hopper loose enough for a reliable, consistent feed.
Capsule Hopper
As with the powder hopper, this hopper is designed for holding empty capsules. It comes with a sight glass, allowing the operator to monitor the material level inside the hopper visually. You can customize the hopper capacity based on the desired output.
Capsule Sowing Mechanism
The capsule sowing mechanism plays a key role in the production process.
It consists of a magazine complete, a sorting block, and horizontal sorting fingers. It's worth mentioning that some machine models are provided with a safety guard at the capsule sowing mechanism to protect the operator against mechanical injuries.
This part orients empty capsules and enables them to align with the bores of the filling ring. And then, it places each capsule into the bore to get ready for separation and filling.
Filling Ring
The filling ring is the critical tooling of the semi-automatic capsule filler. It's made up of two discs and works to hold empty capsules as well as their caps and bodies when separated.
This tooling is typically made from stainless steel.
Capsule Closing Mechanism
As its name implies, this part plays the role of closing filled capsules. A peg ring is the core tooling of this mechanism. It comes in a disc shape with custom ejector pins. After the filling process, the operator puts the two halves of the filling ring back together and places them on the top of the peg ring. And then, the peg ring is pushed against the filling ring to close the filled capsules and force them out of the ring.
Rotary Table
The rotary table is installed in front of the powder hopper of the semi-automatic capsule filler. It performs support and rotation for the filling ring holding empty capsule bodies.
After the capsules are fed into the filling ring, the operator separates the ring and places the half with capsule bodies onto the rotary table to await filling. The rotary table speed can be regulated based on the dosage forms and capsule fill weights.
PLC and HMI
Now that you know the operation of a semi-automatic capsule filler includes manual and automatic processes, it's definitely powered by the PLC system. Also, it's equipped with an HMI touch screen, allowing the operator to adjust parameters easily based on specific production needs.
Vacuum System
A vacuum pump is designed to remove air from a sealed space in order to achieve differences in pressure. Based on the specific applications, vacuum pumps are packed with a range of technologies.
Check on your vacuum pump first! In the semi-automatic capsule filler, the vacuum is used to separate the capsules. You can adjust the vacuum pressure to ensure a successful separation of all capsules.
Electrical Enclosure
Since this capsule filler comes with a certain level of automation, it's fitted with an array of electrical components. To minimize the risk of component damage and protect operators from electric shock, we need an electrical enclosure. This critical piece of the machine provides a safe space for important components, such as variable frequency drives and PLC, while also preventing unauthorized access.
Machine Frame
The machine frame of a cGMP-compliant semi-automatic capsule filler is generally made with stainless steel.
The workbench is designed with an excess powder collector to ensure the operation area remains clean and tidy. Feature rounded corners to ensure safety while making the machine look more attractive. Further, the swivel casters make it easy for you to move heavy machinery anywhere on your shop floor.
What Types of Fill Material Can Be Used in Capsule Filling Machines
Pellets
Pharmaceutical pellets are in the form of small grains that are made from fine powders or granules. They are popular fill across the industry, for they can be combined with different fill materials. For example, you can fill capsules with two types of pellets or with pellets and powder.
With the aid of pellets, capsule development has become increasingly flexible.
Powder
The powder is one of the most common fill materials used in capsules. It is a kind of fine particle produced by the grinding or pounding of solid substances. Generally speaking, powder filling is not that sophisticated. So when equipping powder capsule fillers, their hoppers and dosing systems tend to adopt simpler structures.
Working Process of Capsule Filling Machine
The process of filling capsules using capsule-filling machines typically involves several steps:
Capsule Orientation
Empty capsules are loaded into the machine and oriented in the correct position for filling. This ensures that the capsules are aligned properly for accurate filling.
Powder Filling
The desired substance, whether it be a powder, granules, pellets, or liquid, is dispensed into the empty capsules. This can be done using various filling mechanisms such as auger filling, dosator filling, or tamping pin filling, depending on the type of machine.
Capsule Closure
Once filled, the capsules are sealed to prevent leakage and maintain product integrity. This can involve pressing the capsule halves together using compression forces or heat-sealing them for tamper-proof packaging.
Quality Control
Filled capsules undergo quality control checks to ensure proper dosing, uniformity, and integrity. This may involve weight checks, visual inspections, and other tests to meet regulatory standards.
6 Major Applications of Capsule Filler
Filling powders
Capsules with powder is the most common type of solid dosage form. It is the fine, dry particles produced by grinding, pounding or crushing solid substances.
Generally, filling powders is the most common application of capsule filling machines. It can be achieved by manual encapsulators - though the manual type is not as efficient and accurate as the automatic capsule filler.
This results in the simpler structure design of powder capsule fillers, as well as their hoppers and dosing systems.
Filling tablets
Compared with other fill materials, tablets tend to be larger in size. A capsule can only contain one or several tablets. And the number of tablets is determined by the size of the capsule.
Of 6 applications of capsule filling machines, filling tablets is not commonly seen. But in some clinical trials, if some tablets are an irritant to the stomach, then they are likely to be ejected into capsules.
To fill tablets into capsules, you want to source a reliable automatic capsule filler with special dosing systems.
Filling granules
Like powders, granules are also the most commonly used solid dosage form in the pharmaceutical industry. They are typically larger particles created by gathering together powder particles. The process of creating granules by aggregating powder particles is known as granulation.
Due to the particle size difference or component density difference, powder segregation may occur in the hoppers or bulk containers. To prevent segregation in drug production, granules are often used to ensure content uniformity.
Typically, granules are mainly used for high-dose, low-potent drugs. And the coating on the granules is gastric resistant and should not be damaged in the packaging process. Thus, the capsule filling machine used to fill granules should have a unique design to protect their coating.
Filling pellets
Pellets are small, free-flowing, spherical-shaped units made from a group of fine powders or granules of drugs through pelletization.
In recent years, pellets are very popular across the industry. With the aid of coating, they can be used for site-specific drug delivery. Besides, pellets are so versatile that they can be combined with other incompatible ingredients.
Despite a good drug administration method, filling pellets is slower than filling powders. Today, many capsule filling machines can fill either powders or pellets. But when filling pellets, you should adjust the dosing system, so that automatic capsule fillers can suit the pellet filling well.
Filling liquids
Filling liquids into the capsules consists of two steps: Liquid filling and capsule sealing.
For the liquid filling, the automatic capsule fillers should be equipped with liquid filling stations. Typically, they adopt servo-controlled liquid pumps, which are precise enough to fill liquids of 100 mg to 1.5 grams. On top of that, the capsule filler can fill liquids in a wide range of viscosity spectrum.
For capsule sealing, two ways, either sealing or banding, are available for the process.
When sealing the capsules, the sealing solution is applied through a fine spray onto the joints of the caps and bodies. When banding the capsules, the banding solution is applied through a rotating wheel.
Filling combinations
Sometimes, a combination of products, such as liquids and semi-solid substances, needs to be filled into capsules. At these times, you really want to customize your capsule filling machines from a reliable supplier. Because they are capable of providing tailor-made machines to meet your specific filling needs.
Apart from the versatility of your capsule fillers, another thing you need to note is the formulation of your capsules. They should meet certain criteria, so that the final product can conform to cGMP.
Daily cleaning
Step1: Empty the capsule hopper. (You may also take out capsule loading board, capsule comb and horizontal fork to clean if there is much power around).
Step2: Close the air source, open the back door of the electrical box and pull out the cotter attached to the filling cylinder. After pushing the cylinder ahead, push the powder hopper backwards.
Step3: Press the filling button on the interface, prepare a barrel to receive the extra powder from the hopper.
Step4：Loosen the four screws of the hopper, and remove the hopper to wash it as well as the screws.
Step5: Cleaning done, assemble the hopper, and put hopper back to the filling position. Don't forget to pull in the cotter back to its original place.
Step6: Clear the working platform and use dry cloth with alcohol to clean it.
Step7: Take out the Ejector pin plate, clean the parts of capsule-locking mechanism and discharging chute.
Step8: Check the water level of the oil-water separator in the electrical box, if there is too much water, open the water outlet of the air compressor to let go of some water.
Step9: Open the filter tank of the vacuum pump, take out the bag the clean it.
Step10: Check whether the tube of the vacuum is blocked. If so, take out the tube and clean it.
Step11: Take a monthly check of the filter core of the vacuum pump. Clean it with compressed air and replace the filter core when necessary.
Weekly maintenance
Grease all the lubrication holes.
Lubricate the draw rod and the parts of mechanical movement of the capsule dispensing mechanism.
Monthly maintenance
Check the oil level of the visible window of the gear motor.
Vacuum pump should be cleaned with compressed air.
Half-yearly maintenance
Disassemble the vacuum filter bag and clean it.
Check the oil level of the visible window of the gear motor.
FAQ
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